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By NASA
2 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
NASA completed a full duration, 650-second hot fire of the RS-25 certification engine Nov. 29, continuing a critical test series to support future SLS (Space Launch System) missions to deep space as NASA explores the secrets of the universe for the benefit of all. Danny Nowlin NASA completed a full duration, 650-second hot fire of the RS-25 certification engine Nov. 29, continuing a critical test series to support future SLS (Space Launch System) missions to deep space as NASA explores the secrets of the universe for the benefit of all. Danny Nowlin NASA completed a full duration, 650-second hot fire of the RS-25 certification engine Nov. 29, continuing a critical test series to support future SLS (Space Launch System) missions to deep space as NASA explores the secrets of the universe for the benefit of all. Danny Nowlin NASA conducted the third RS-25 engine hot fire in a critical 12-test certification series Nov. 29, demonstrating a key capability necessary for flight of the SLS (Space Launch System) rocket during Artemis missions to the Moon and beyond.
NASA is conducting the series of tests to certify new manufacturing processes for producing RS-25 engines for future deep space missions, beginning with Artemis V. Aerojet Rocketdyne, an L3Harris Technologies Company and lead engines contractor for the SLS rocket, is incorporating new manufacturing techniques and processes, such as 3D printing, in production of new RS-25 engines.
Crews gimbaled, or pivoted, the RS-25 engine around a central point during the almost 11-minute (650 seconds) hot fire on the Fred Haise Test Stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. The gimbaling technique is used to control and stabilize SLS as it reaches orbit.
During the Nov. 29 test, operators also pushed the engine beyond any parameters it might experience during flight to provide a margin of operational safety. The 650-second test exceeded the 500 seconds RS-25 engines must operate to help power SLS to space. The RS-25 engine also was fired to 113% power level, exceeding the 111% level needed to lift SLS to orbit.
The ongoing series will stretch into 2024 as NASA continues its mission to return humans to the lunar surface to establish a long-term presence for scientific discovery and to prepare for human missions to Mars.
Four RS-25 engines fire simultaneously to generate a combined 1.6 million pounds of thrust at launch and 2 million pounds of thrust during ascent to help power each SLS flight. NASA and Aerojet Rocketdyne modified 16 holdover space shuttle main engines, all proven flightworthy at NASA Stennis, for Artemis missions I through IV.
Every new RS-25 engine that will help power SLS also will be tested at NASA Stennis. RS-25 tests at the site are conducted by a combined team of NASA, Aerojet Rocketdyne, and Syncom Space Services operators. Syncom Space Services is the prime contractor for Stennis facilities and operations.
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Last Updated Nov 29, 2023 EditorNASA Stennis CommunicationsContactC. Lacy Thompsoncalvin.l.thompson@nasa.gov / (228) 688-3333LocationStennis Space Center Related Terms
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By European Space Agency
Video: 00:08:32 On 23 November 2023, in preparation for its first flight, Ariane 6 went through its biggest test to date: a full-scale rehearsal that meant complex fuelling, a launch countdown and ignition of the core stage Vulcain 2.1 engine, followed by over seven minutes of engine burn that covered the entire core stage flight phase, just as would happen during a real launch into space.
The engine roared into action after a slight anomaly meant there was a suspenseful pause to the automated sequence, before the countdown was reset and began to tick again. The live feed continued until just after core stage operations were complete and the engine had burnt through all of its propellant.
For this rehearsal the boosters were not ignited, so the Ariane 6 test model stayed firmly on the launch pad at Europe’s Spaceport in French Guiana. This was the longest ‘full-stack’ run performed to date for the rocket’s liquid propulsion module with a Vulcain 2.1 engine.
The Vulcain 2.1 engine burnt through almost 150 tonnes of propellant supplied from the Ariane 6 core stage tanks – liquid oxygen and liquid hydrogen – supercooled to temperatures below -250°C.
With thousands of monitors situated around the launchpad, the data from this rehearsal will be analysed meticulously and used for Ariane 6’s next and first real flight.
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By NASA
6 min read
NASA Uses Two Worlds to Test Future Mars Helicopter Designs
This video combines two perspectives of the 59th flight of NASA’s Ingenuity Mars Helicopter. Video on the left was captured by the Mastcam-Z on NASA’s Perseverance Mars rover; the black-and-white video on the right was taken by Ingenuity’s downward-pointing Navcam. The flight occurred Sept 16. NASA/JPL-Caltech/ASU/MSSS Engineers will go beyond the ends of the Earth to find more performance for future Mars helicopters.
For the first time in history, two planets have been home to testing future aircraft designs. On this world, a new rotor that could be used with next-generation Mars helicopters was recently tested at NASA’s Jet Propulsion Laboratory in Southern California, spinning at near-supersonic speeds (0.95 Mach). Meanwhile, the agency’s Ingenuity Mars Helicopter has achieved new altitude and airspeed records on the Red Planet in the name of experimental flight testing.
“Our next-generation Mars helicopter testing has literally had the best of both worlds,” said Teddy Tzanetos, Ingenuity’s project manager and manager for the Mars Sample Recovery Helicopters. “Here on Earth, you have all the instrumentation and hands-on immediacy you could hope for while testing new aircraft components. On Mars, you have the real off-world conditions you could never truly re-create here on Earth.” That includes a whisper-thin atmosphere and significantly less gravity than on Earth.
The next-generation carbon fiber rotor blades being tested on Earth are almost 4 inches (more than 10 centimeters) longer than Ingenuity’s, with greater strength and a different design. NASA thinks these blades could enable bigger, more capable Mars helicopters. The challenge is, as the blade tips approach supersonic speeds, vibration-causing turbulence can quickly get out of hand.
To find a space big enough to create a Martian atmosphere on Earth, engineers looked to JPL’s 25-foot wide, 85-foot-tall (8-meter-by-26-meter) space simulator – a place where Surveyor, Voyager, and Cassini got their first taste of space-like environments. For three weeks in September, a team monitored sensors, meters, and cameras as the blades endured run after run at ever-higher speeds and greater pitch angles.
A dual rotor system for the next generation of Mars helicopters is tested in the 25-Foot Space Simulator at NASA’s Jet Propulsion Laboratory on Sept.15. Longer and stronger than those used on the Ingenuity Mars Helicopter, the carbon-fiber blades reached near-supersonic speeds during testing. NASA/JPL-Caltech “We spun our blades up to 3,500 rpm, which is 750 revolutions per minute faster than the Ingenuity blades have gone,” said Tyler Del Sesto, Sample Recovery Helicopter deputy test conductor at JPL. “These more efficient blades are now more than a hypothetical exercise. They are ready to fly.”
At around the same time, and about 100 million miles (161 million kilometers) away, Ingenuity was being commanded to try things the Mars Helicopter team never imagined they would get to do.
Fourth Rock Flight Testing
Ingenuity was originally slated to fly no more than five times. With its first flight entering the mission logbook more than two-and-a-half years ago, the helicopter has exceeded its planned 30-day mission by 32 times and has flown 66 times. Every time Ingenuity goes airborne, it covers new ground, offering a perspective no previous planetary mission could achieve. But lately, Team Ingenuity has been taking their solar-powered rotorcraft out for a spin like never before.
“Over the past nine months, we have doubled our max airspeed and altitude, increased our rate of vertical and horizontal acceleration, and even learned to land slower,” said Travis Brown, Ingenuity’s chief engineer at JPL. “The envelope expansion provides invaluable data that can be used by mission designers for future Mars helicopters.”
Limited by available energy and motor-temperature considerations, Ingenuity flights usually last around two to three minutes. Although the helicopter can cover more ground in a single flight by flying faster, flying too fast can confuse the onboard navigation system. The system uses a camera that recognizes rocks and other surface features as they move through its field of view. If those features whiz by too fast, the system can lose its way.
So, to achieve a higher maximum ground speed, the team sends commands for Ingenuity to fly at higher altitudes (instructions are sent to the helicopter before each flight), which keeps features in view longer. Flight 61 established a new altitude record of 78.7 feet (24 meters) as it checked out Martian wind patterns. With Flight 62 Ingenuity set a speed record of 22.3 mph (10 meters per second) – and scouted a location for the Perseverance rover’s science team.
The team has also been experimenting with Ingenuity’s landing speed. The helicopter was designed to contact the surface at a relatively brisk 2.2 mph (1 mps) so its onboard sensors could easily confirm touchdown and shut down the rotors before it could bounce back into the air. A helicopter that lands more slowly could be designed with lighter landing gear. So, on Flights 57, 58, and 59 they gave it a whirl, demonstrating Ingenuity could land at speeds 25% slower than the helicopter was originally designed to land at.
All this Martian Chuck Yeager-ing is not over. In December, after solar conjunction, Ingenuity is expected to perform two high-speed flights during which it will execute a special set of pitch-and-roll angles designed to measure its performance.
“The data will be extremely useful in fine-tuning our aero-mechanical models of how rotorcraft behave on Mars,” said Brown. “On Earth, such testing is usually performed in the first few flights. But that’s not where we’re flying. You have to be a little more careful when you’re operating that far away from the nearest repair shop, because you don’t get any do-overs.”
More About Ingenuity
Ingenuity began its life at Mars as a technology demonstration. It first flew on April 19, 2021, hovering 10 feet (3 meters) for 30 seconds. Four more flights in as many weeks added 499 seconds and saw the helicopter flying horizontally over the surface for 1,171 feet (357 meters). After proving flight was possible on Mars, Ingenuity entered an operations demonstration phase in May 2021 to show how aerial scouting could benefit future exploration of Mars and other worlds.
The Ingenuity Mars Helicopter was built by JPL, which also manages the project for NASA Headquarters. It is supported by NASA’s Science Mission Directorate. NASA’s Ames Research Center in California’s Silicon Valley and NASA’s Langley Research Center in Hampton, Virginia, provided significant flight performance analysis and technical assistance during Ingenuity’s development. AeroVironment Inc., Qualcomm, and SolAero also provided design assistance and major vehicle components. Lockheed Space designed and manufactured the Mars Helicopter Delivery System.
At NASA Headquarters, Dave Lavery is the program executive for the Ingenuity Mars Helicopter.
News Media Contacts
DC Agle
Jet Propulsion Laboratory, Pasadena, Calif.
818-393-9011
agle@jpl.nasa.gov
Alana Johnson/ Karen Fox
NASA Headquarters, Washington
202-358-1501 / 301-286-6284
alana.r.johnson@nasa.gov / karen.c.fox@nasa.gov
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Last Updated Nov 22, 2023 Related Terms
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