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Fit for service: Themis reusable rocket stage demonstrator
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By NASA
NASA/Kevin O’Brien NASA’s SLS (Space Launch System) solid rocket boosters are the largest, most powerful solid propellant boosters to ever fly. Standing 17 stories tall and burning approximately six tons of propellant every second, each booster generates 3.6 million pounds of a thrust for a total of 7.2 million pounds: more thrust than 14 four-engine jumbo commercial airliners. Together, the SLS twin boosters provide more than 75 percent of the total thrust at launch. Each booster houses eight booster separation motors which are responsible for separating the boosters from the core stage during flight.
At the top of each booster is the frustum—a truncated cone-shaped structure that, along with the nose cone, forms the aerodynamic fairing. This frustum houses four of the separation motors, while the remaining four are located at the bottom within the aft skirt.
Image Credit: NASA/Kevin O’Brien
For more information on the Artemis Campaign, visit:
https://www.nasa.gov/feature/artemis/
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Jonathan Deal
Marshall Space Flight Center, Huntsville, Ala.
256-544-0034
jonathan.e.deal@nasa.gov
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By NASA
2 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
Artist concept highlighting the novel approach proposed by the 2025 NIAC awarded selection of the TFINER concept.NASA/James Bickford James Bickford
Charles Stark Draper Laboratory, Inc.
The Thin-Film Nuclear Engine Rocket (TFINER) is a novel space propulsion technology that enables aggressive space exploration for missions that are impossible with existing approaches. The concept uses thin layers of energetic radioisotopes to directly generate thrust. The emission direction of its natural decay products is biased by a substrate to accelerate the spacecraft. A single stage design is very simple and can generate velocity changes of ~100 km/s using a few kilograms of fuel and potentially more than 150 km/s for more advanced architectures.
The propulsion system enables a rendezvous with intriguing interstellar objects such as ‘Oumuamua that are on hyperbolic orbits through our solar system. A particular advantage is the ability to maneuver in deep space to find objects with uncertainty in their location. The same capabilities also enable a fast trip to the solar gravitational focus to image multiple potentially habitable exoplanets. Both types of missions require propulsion outside the solar system that is an order of magnitude beyond the performance of existing technology. The phase 2 effort will continue to mature TFINER and the mission design. The program will work towards small scale thruster experiments in the near term. In parallel, isotope production paths that can also be leveraged for other space exploration and medical applications will be pursued. Finally, advanced architectures such as an Oberth solar dive maneuver and hybrid approaches that leverage solar sails near the Sun, will be explored to enhance mission performance.
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Last Updated May 27, 2025 EditorLoura Hall Related Terms
NIAC Studies NASA Innovative Advanced Concepts (NIAC) Program Keep Exploring Discover More NIAC Topics
Space Technology Mission Directorate
NASA Innovative Advanced Concepts
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By European Space Agency
The performance of a lower limb prosthesis has been evaluated in microgravity conditions for the first time during the latest ESA parabolic flight campaign on the ‘Zero G’ aircraft.
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By NASA
Credit: NASA NASA has selected Rocket Lab USA Inc. of Long Beach, California, to launch the agency’s Aspera mission, a SmallSat to study galaxy formation and evolution, providing new insights into how the universe works.
The selection is part of NASA’s Venture-Class Acquisition of Dedicated and Rideshare (VADR) launch services contract. This contract allows the agency to make fixed-price indefinite-delivery/indefinite-quantity launch service task order awards during VADR’s five-year ordering period, with a maximum total contract value of $300 million.
Through the observation of ultraviolet light, Aspera will examine hot gas in the space between galaxies, called the intergalactic medium. The mission will study the inflow and outflow of gas from galaxies, a process thought to contribute to star formation.
Aspera is part of NASA’s Pioneers Program in the Astrophysics Division at NASA Headquarters in Washington, which funds compelling astrophysics science at a lower cost using small hardware and modest payloads. The principal investigator for Aspera is Carlos Vargas at the University of Arizona in Tucson. NASA’s Launch Services Program, based at the agency’s Kennedy Space Center in Florida, manages the VADR contract.
To learn more about NASA’s Aspera mission and the Pioneers Program, visit:
https://go.nasa.gov/42U1Wkn
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Joshua Finch / Tiernan Doyle
Headquarters, Washington
202-358-1600
joshua.a.finch@nasa.gov / tiernan.doyle@nasa.gov
Patti Bielling
Kennedy Space Center, Florida
321-501-7575
patricia.a.bielling@nasa.gov
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Last Updated May 14, 2025 LocationNASA Headquarters Related Terms
Space Operations Mission Directorate Kennedy Space Center Launch Services Office Launch Services Program NASA Headquarters View the full article
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By NASA
Teams at NASA’s Michoud Assembly Facility in New Orleans move a liquid hydrogen tank for the agency’s SLS (Space Launch System) rocket into the factory’s final assembly area on April 22, 2025. The propellant tank is one of five major elements that make up the 212-foot-tall rocket stage. NASA/Steven Seipel NASA completed another step to ready its SLS (Space Launch System) rocket for the Artemis III mission as crews at the agency’s Michoud Assembly Facility in New Orleans recently applied a thermal protection system to the core stage’s liquid hydrogen tank.
Building on the crewed Artemis II flight test, Artemis III will add new capabilities with the human landing system and advanced spacesuits to send the first astronauts to explore the lunar South Pole region and prepare humanity to go to Mars. Thermal protection systems are a cornerstone of successful spaceflight endeavors, safeguarding human life, and enabling the launch and controlled return of spacecraft.
The tank is the largest piece of SLS flight hardware insulated at Michoud. The hardware requires thermal protection due to the extreme temperatures during launch and ascent to space – and to keep the liquid hydrogen at minus 423 degrees Fahrenheit on the pad prior to launch.
“The thermal protection system protects the SLS rocket from the heat of launch while also keeping the thousands of gallons of liquid propellant within the core stage’s tanks cold enough. Without the protection, the propellant would boil off too rapidly to replenish before launch,” said Jay Bourgeois, thermal protection system, test, and integration lead at NASA Michoud. “Thermal protection systems are crucial in protecting all the structural components of SLS during launch and flight.”
In February, Michoud crews with NASA and Boeing, the SLS core stage prime contractor, completed the thermal protection system on the external structure of the rocket’s liquid hydrogen propellant fuel tank, using a robotic tool in what is now the largest single application in spaceflight history. The robotically controlled operation coated the tank with spray-on foam insulation, distributing 107 feet of the foam to the tank in 102 minutes. When the foam is applied to the core stage, it gives the rocket a canary yellow color. The Sun’s ultraviolet rays naturally “tan” the thermal protection, giving the SLS core stage its signature orange color, like the space shuttle external tank.
Having recently completed application of the thermal protection system, teams will now continue outfitting the 130-foot-tall liquid hydrogen tank with critical systems to ready it for its designated Artemis III mission. The core stage of SLS is the largest ever built by length and volume, and was manufactured at Michoud using state-of-the-art manufacturing equipment. (NASA/Steven Seipel) While it might sound like a task similar to applying paint to a house or spraying insulation in an attic, it is a much more complex process. The flexible polyurethane foam had to withstand harsh conditions for application and testing. Additionally, there was a new challenge: spraying the stage horizontally, something never done previously during large foam applications on space shuttle external tanks at Michoud. All large components of space shuttle tanks were in a vertical position when sprayed with automated processes.
Overall, the rocket’s core stage is 212 feet with a diameter of 27.6 feet, the same diameter as the space shuttle’s external tank. The liquid hydrogen and liquid oxygen tanks feed four RS-25 engines for approximately 500 seconds before SLS reaches low Earth orbit and the core stage separates from the upper stage and NASA’s Orion spacecraft.
“Even though it only takes 102 minutes to apply the spray, a lot of careful preparation and planning is put into this process before the actual application of the foam,” said Boeing’s Brian Jeansonne, the integrated product team senior leader for the thermal protection system at NASA Michoud. “There are better process controls in place than we’ve ever had before, and there are specialized production technicians who must have certifications to operate the system. It’s quite an accomplishment and a lot of pride in knowing that we’ve completed this step of the build process.”
The core stage of SLS is the largest NASA has ever built by length and volume, and it was manufactured at Michoud using state-of-the-art manufacturing equipment. Michoud is a unique, advanced manufacturing facility where the agency has built spacecraft components for decades, including the space shuttle’s external tanks and Saturn V rockets for the Apollo program.
Through Artemis, NASA will send astronauts to explore the Moon for scientific discovery, economic benefits, and build the foundation for the first crewed missions to Mars.
For more information on the Artemis Campaign, visit:
https://www.nasa.gov/feature/artemis/
News Media Contact
Jonathan Deal
Marshall Space Flight Center, Huntsville, Ala.
256-544-0034
jonathan.e.deal@nasa.gov
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