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By NASA
6 min read
Preparations for Next Moonwalk Simulations Underway (and Underwater)
With Voyager 2 in the background, John Casani holds a small U.S. flag that was sewn into the spacecraft’s thermal blankets before its 1977 launch. Then Voyager’s project manager, Casani was first to envision the mission’s Golden Record, which lies before him with its cover at right. NASA/JPL-Caltech During his work on several historic missions, Casani rose through a series of technical and management positions, making an indelible mark on the nation’s space program.
John R. Casani, a visionary engineer who served a central role in many of NASA’s historic deep space missions, died on Thursday, June 19, 2025, at the age of 92. He was preceded in death by his wife of 39 years, Lynn Casani, in 2008 and is survived by five sons and their families.
Casani started at the Jet Propulsion Laboratory in Southern California in 1956 and went on to work as an electronics engineer on some of the nation’s earliest spacecraft after NASA’s formation in 1958. Along with leading the design teams for both the Ranger and Mariner series of spacecraft, he held senior project positions on many of the Mariner missions to Mars and Venus, and was project manager for three trailblazing space missions: Voyager, Galileo, and Cassini.
His work helped advance NASA spacecraft in areas including mechanical technology, system design and integration, software, and deep space communications. No less demanding were the management challenges of these multifaceted missions, which led to innovations still in use today.
JPL’s John Casani receives the National Air & Space Museum’s Lifetime Achievement Award.Carolyn Russo/NASM, National Air and Space Museum, Smithsonian Institution “John had a major influence on the development of spacecraft that visited almost every planet in our solar system, as well as the people who helped build them,” said JPL director Dave Gallagher. “He played an essential role in America’s first attempts to reach space and then the Moon, and he was just as crucial to the Voyager spacecraft that marked humanity’s first foray into interplanetary — and later, interstellar — space. That Voyager is still exploring after nearly 50 years is a testament to John’s remarkable engineering talent and his leadership that enabled others to push the boundaries of possibility.”
Born in Philadelphia in 1932, Casani studied electrical engineering at the University of Pennsylvania. After a short stint at an Air Force research lab, he moved to California in 1956 and was hired to work at JPL, a division of Caltech, on the guidance system for the U.S. Army Ballistic Missile Agency’s Jupiter-C and Sergeant missile programs.
In 1957, the Soviet Union launched Sputnik 1, the first human-made Earth satellite, alarming America and changing the trajectory of both JPL and Casani’s career. With the 1958 launch of Explorer 1, America’s first satellite, the lab transitioned to concentrating on robotic space explorers, and Casani segued from missiles to spacecraft.
One of his jobs as payload engineer on Pioneer 3 and 4, NASA’s first missions to the Moon, was to carry each of the 20-inch-long (51-cm-long) probes in a suitcase from JPL to the launch site at Cape Canaveral, Florida, where he installed them in the rocket’s nose cone.
At the dawn of the 1960s, Casani served as spacecraft systems engineer for the agency’s first two Ranger missions to the Moon, then joined the Mariner project in 1965, earning a reputation for being meticulous. Four years later, he was Mariner project manager.
Asked to share some of his wisdom in a 2009 NASA presentation, Casani said, “The thing that makes any of this work … is toughness. Toughness because this is a tough business, and it’s a very unforgiving business. You can do 1,000 things right, but if you don’t do everything right, it’ll come back and bite you.”
Casani’s next role: project manager for NASA’s high-profile flagship mission to the outer planets and beyond — Voyager. He not only led the mission from clean room to space, he was first to envision attaching a message representing humanity to any alien civilization that might encounter humanity’s first interstellar emissaries.
“I approached Carl Sagan,” he said in a 2007 radio interview, “and asked him if he could come up with something that would be appropriate that we could put on our spacecraft in a way of sending a message to whoever might receive it.” Sagan took up the challenge, and what resulted was the Golden Record, a 12-inch gold-plated copper disk containing sounds and images selected to portray the diversity of life and culture on Earth.
Once Voyager 1 and 2 and their Golden Records launched in 1977, JPL wasted no time in pointing their “engineer’s engineer” toward Galileo, which would become the first mission to orbit a gas giant planet. As the mission’s initial project manager, Casani led the effort from inception to assembly. Along the way, he had to navigate several congressional attempts to end the project, necessitating multiple visits to Washington. The 1986 loss of Space Shuttle Challenger, from which Galileo was to launch atop a Centaur upper-stage booster, led to mission redesign efforts before its 1989 launch.
After 11 years leading Galileo, Casani became deputy assistant laboratory director for flight projects in 1988, received a promotion just over a year later and then, from 1990 to 1991, served as project manager of Cassini, NASA’s first flagship mission to orbit Saturn.
Casani became JPL’s first chief engineer in 1994, retiring in 1999 and serving on several nationally prominent committees, including leading the investigation boards of both the Mars Climate Orbiter and the Mars Polar Lander failures, and also leading the James Webb Space Telescope Independent Comprehensive Review Panel.
In early 2003, Casani returned to JPL to serve as project manager for NASA’s Project Prometheus, which would have been the nation’s first nuclear-powered, electric-propulsion spacecraft. In 2005, he became manager of the Institutional Special Projects Office at JPL, a position he held until retiring again in 2012.
“Throughout his career, John reflected the true spirit of JPL: bold, innovative, visionary, and welcoming,” said Charles Elachi, JPL’s director from 2001 to 2016. “He was an undisputed leader with an upbeat, fun attitude and left an indelible mark on the laboratory and NASA. I am proud to have called him a friend.”
Casani received many awards over his lifetime, including NASA’s Exceptional Achievement Medal, the Management Improvement Award from the President of the United States for the Mariner Venus Mercury mission, and the Air and Space Museum Trophy for Lifetime Achievement.
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Matthew Segal / Veronica McGregor
Jet Propulsion Laboratory, Pasadena, Calif.
818-354-8307 / 818-354-9452
matthew.j.segal@jpl.nasa.gov / veronica.c.mcgregor@jpl.nasa.gov
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Last Updated Jun 25, 2025 Related Terms
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By NASA
NASA NASA astronaut Ed White, pilot of the Gemini IV mission, floats in space on June 3, 1965, while performing the first spacewalk by an American. As White floated outside the spacecraft, he used a Hand-Held Maneuvering Unit, informally called a “zip gun.” The device, seen in White’s right hand in this image, expelled pressurized oxygen to provide thrust for controlling his movements outside the capsule.
“You look beautiful, Ed,” remarked fellow crew member astronaut James A. McDivitt, who remained inside the spacecraft, as he began taking pictures of White tumbling around outside his window. “I feel like a million dollars,” White said. “This is the greatest experience. It’s just tremendous.”
Watch video of the first American spacewalk.
Image credit: NASA
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By NASA
4 Min Read Spacewalk Research and Technology
NASA astronaut Anne McClain prepares spacesuits ahead of the May 2025 spacewalk. Credits: NASA Science in Space: May
Crew members on the International Space Station periodically conduct spacewalks to perform a variety of tasks such as installing, upgrading, and repairing equipment. During a spacewalk on May 1, astronauts installed hardware to support the planned addition of a seventh roll-out solar array on the exterior of the space station. Each of these arrays produces more than 20 kilowatts of electricity and together they will increased power production by up to 30%, enabling more scientific operations on the orbiting lab.
NASA astronaut Butch Wilmore collects samples from the exterior of the space station for ISS External Microorganisms.NASA Some spacewalks include operations for scientific research. On January 20, 2025, crew members collected samples for ISS External Microorganisms, an investigation examining whether microorganisms have exited through station vents and can survive in space. Results could help determine changes needed in design of spacecraft (including spacesuits) to prevent human-associated microbes from contaminating Mars and other exploration destinations.
Radiation monitoring
CSA astronaut Dave Williams on a spacewalk in 2007. CSA studied the radiation dose crew members experience while outside the station.NASA The CSA (Canadian Space Agency) investigation EVA Radiation Monitoring, used a miniature, power-efficient wireless radiation measurement system or dosimeter worn by crew members during spacewalks. This type of device could help identify parts of the body that are exposed to the highest radiation levels during spacewalks. Results showed that this type of device is a feasible way to monitor individual dose during spacewalks. The device also has potential uses on Earth, such as monitoring radiation exposure during cancer treatments.
Spacesuit technology
Spacesuits are essentially one-person spacecraft that protect their wearers from the hazards of space, including radiation and extreme temperatures. Space station research is helping improve the suits and tools for spacewalks and activities outside spacecraft and for the exploration of the Moon and Mars.
SpaceSkin on ExHAM, a JAXA (Japan Aerospace Exploration Agency) investigation, evaluated the durability of a fabric with imbedded sensors to detect damage. Sensors integrated into the exposed outermost layer of a spacesuit could detect damage such as impacts from micrometeoroids. Researchers documented factors to consider in design of textiles with sensing capabilities as well as the ability to withstand the hazards of space. Such fabrics could be integrated into spacesuits and habitats to help protect astronauts on spacewalks and future exploration missions.
NASA astronaut Patrick G. Forrester works with the MISSE facility.NASA Researchers use the Materials International Space Station Experiment or MISSE facility on the exterior of the space station for experiments exposing various materials and components to the harsh environment of space. Along with solar cells, electronics, and coatings, MISSE-7 tested pristine fibers from Apollo mission spacesuits and others scratched by lunar dust to examine the combined effects of abrasion and radiation damage. Researchers report that the fabrics significantly degraded, suggesting the need for ways to prevent or mitigate radiation damage to spacesuits on extended missions to the Moon.
MISSE-9 tested spacesuit materials treated with shear-thickening fluids. These suspensions of tiny particles in a fluid react to stress by quickly changing from a liquid to a solid. The research showed that the materials maintained their mechanical performance characteristics and puncture resistance after extended exposure.
Keeping cool also is important on a spacewalk, where temperatures can reach 250 degrees. SERFE, or Spacesuit Evaporation Rejection Flight Experiment, tested a technology using water evaporation to remove heat from a spacesuit so crew members and equipment remain at appropriate temperatures during spacewalks. A current cooling method, called sublimation, exposes small amounts of water to space, causing it to freeze and then turn into vapor that disperses, removing heat as it does so. The SERFE technology may be less susceptible to water contamination than sublimation.
Exiting station
The Nanoracks Bishop Airlock is attached to the Canadarm2 robotic arm as the International Space Station orbits 264 miles above the Atlantic Ocean off the coast of Brazil. Ocean off the coast of southern Brazil at the time of this photograph.NASA Crew members use specialized airlocks to exit the station for spacewalks. Airlocks also make it possible to deploy satellites and other external equipment. The Nanoracks Bishop Airlock was the first commercially owned and operated airlock installed on the space station. Its size, design, and automation enable faster and more efficient movement of materials out of and into the station, reducing the crew and robotics time needed. In addition to facilitating spacewalks, this facility could support increased commercial use of the space station and expand research capabilities.
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By NASA
NASA astronauts work to retrieve batteries and adapter plates from an external pallet during a spacewalk to upgrade the International Space Station’s power storage capacity.Credit: NASA Two NASA astronauts will venture outside the International Space Station, conducting U.S. spacewalk 93 on Thursday, May 1, to complete station upgrades.
NASA will preview the upcoming spacewalk during a news conference at 2 p.m. EDT on Thursday, April 24, on the agency’s website from NASA’s Johnson Space Center in Houston. Learn how to watch NASA content through a variety of platforms, including social media.
Participants in the news conference include:
Bill Spetch, operations integration manager, International Space Station Program Diana Trujillo, spacewalk flight director, NASA Johnson Media interested in participating in person or by phone must contact the Johnson newsroom no later than 10 a.m. on Wednesday, April 23, at: 281-483-5111 or jsccommu@mail.nasa.gov. To ask questions, media must dial in no later than 15 minutes prior to the start of the news conference. Questions also may be submitted on social media using #AskNASA.
The spacewalk is scheduled to last about six and a half hours. NASA will provide additional information, including live NASA+ coverage details, when available.
NASA astronauts Anne McClain and Nichole Ayers will relocate a space station communications antennae and install a mounting bracket ahead of the installation of an additional set of International Space Station Rollout Solar Arrays, also called IROSA. The arrays will boost power generation capability by up to 30%, increasing the station’s total available power from 160 kilowatts to up to 215 kilowatts. The arrays will be installed on a future spacewalk following their arrival on a SpaceX Dragon commercial resupply services mission later this year.
McClain will serve as spacewalk crew member 1 and will wear a suit with red stripes. Ayers will serve as spacewalk crew member 2 and will wear an unmarked suit. This will be the third spacewalk for McClain and the first for Ayers. U.S. spacewalk 93 will be the 275th spacewalk in support of space station assembly, maintenance, and upgrades.
Learn more about International Space Station research and operations at:
https://www.nasa.gov/station
-end-
Josh Finch / Claire O’Shea
Headquarters, Washington
202-358-1100
joshua.a.finch@nasa.gov / claire.a.oshea@nasa.gov
Sandra Jones
Johnson Space Center, Houston
281-483-5111
sandra.p.jones@nasa.gov
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Last Updated Apr 18, 2025 LocationNASA Headquarters Related Terms
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