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The Marshall Star for August 7, 2024

A man and women look at a piece of hardware

NASA Additive Manufacturing Project Shapes Future for Agency, Industry Rocket Makers

The widespread commercial adoption of additive manufacturing technologies, commonly known as 3D printing, is no surprise to design engineers at NASA’s Marshall Space Flight Center whose research created stronger, lighter weight materials and new manufacturing processes to make rocket parts.

NASA’s RAMPT (Rapid Analysis and Manufacturing Propulsion Technology) project is on the cutting edge of additive manufacturing – helping the agency and industry produce new alloys and additively manufactured parts, commonly referred to as 3D printing, according to Paul Gradl, the project’s co-principal investigator at Marshall.

“Across NASA’s storied legacy of vehicle and hardware design, testing, and integration, our underlying strength is in our application of extremely durable and severe environment materials and innovative manufacturing for component design,” said Gradl. “We strive to fully understand the microstructure and properties of every material and how they will ultimately be used in components before we make them available to industry for flight applications.”

The same principle applies to additive manufacturing, the meticulous process of building components and hardware one layer of material at a time.

An info graphic shows the different sections of a testing article
The graphic captures additive manufacturing technology milestones led by the RAMPT project. Using 3D-printed, liquid oxygen/hydrogen thrust chamber hardware at chamber pressures of up to 1,400 pounds per square inch, Marshall engineers have completed 12 hot-fire tests totaling a combined 330 seconds. The project also has delivered composite materials demonstrating a 40% weight savings over conventional bimetallic combustion chambers. NASA and its industry partners are working to make this cutting-edge technology accessible for a host of future NASA and commercial space missions.
NASA/Pablo Garcia

“The RAMPT project’s goal is to support commercial, technical readiness, enabling our industry partners to meet the challenges inherent in building new generations of safer, more cost-effective deep space exploration propulsion systems,” said John Fikes, RAMPT project manager.

Since its inception, RAMPT has conducted 500 test-firings of 3D-printed injectors, nozzles, and chamber hardware totaling more than 16,000 seconds, using newly developed extreme-environment alloys, large-scale additive manufacturing processes, and advanced composite technology. The project has also started developing a full-scale version for the workhorse RS-25 engine – which experts say could reduce its costs by up to 70% and cut manufacturing time in half.

As printed structures are getting bigger and more complex, a major area of interest is the additive manufacturing print scale. A decade ago, most 3D-printed parts were no bigger than a shoebox. Today, additive manufacturing researchers are helping the industry produce lighter, more robust, intricately designed rocket engine components 10-feet tall and eight-feet in diameter.

“NASA, through public-private partnerships, is making these breakthroughs accessible to the commercial space industry to help them rapidly advance new flight technologies of their own,” Gradl said. “We’re solving technical challenges, creating new supply chains for parts and materials, and increasing the industry’s capacity to rapidly deliver reliable hardware that draws a busy commercial space infrastructure ever closer.”

The RAMPT project does not just develop the end technology but the means to fully understand that technology, whatever the application. That means advancing cutting-edge simulation tools that can identify the viability of new alloys and composites at the microstructural level – assessing how they handle the fiery rigors of liftoff, the punishing cold of space, and the dynamic stresses associated with liftoffs, landings, and the long transits between.

NASA’s strategy to encourage commercial and academic buy-in is to offer public-private partnership opportunities, wherein industry and academia contribute as much as 25% of project development costs, allowing them to reap the benefits.

For example, NASA successfully delivered a refined version of an alloy, known as GRCop42, created at NASA’s Glenn Research Center nearly 40 years ago which helped commercial launch provider, Relativity Space, launch the first fully 3D-printed rocket in March 2023.

“Our primary goal with these higher-performance alloys is to prove them in a rocket engine test-fire environment and then hand them off to enable commercial providers to build hardware, fly launch vehicles, and foster a thriving space infrastructure with real scientific, social, and economic rewards,” Gradl said.

A key benefit of additive manufacturing hardware development is radically reducing the “design-fail-fix” cycle – when engineers develop new hardware, ground-test it to failure to determine the hardware’s design limits under all possible conditions and then tweak accordingly. That capability is increasingly important with the creation of new alloys and designs, new processing techniques, and the introduction of composite overwraps and other innovations.

A hot fire test shows an orange flame coming out of a 3D printed chamber.
Shown during a hot-fire test at Marshall, this 2,000-pound-force coupled thrust chamber assembly features a NASA HR-1 alloy nozzle. Manufacturing the hardware requires the directed energy deposition process with composite-overwrap for structural support, reducing weight by 40%. Industry, academic, and government partners are working with RAMPT engineers at Marshall and other NASA field centers to advance this revolutionary technology.
NASA

The RAMPT project did just that, successfully advancing new additive manufacturing alloys and processes, integrating them with carbon-fiber composites to reduce weight by up to 40%, developing and validating new simulation tools – and making all this data available to industry through public-private partnerships.

“We’re able to deliver prototypes in weeks instead of years, conduct dozens of scaled ground tests in a period that would feasibly permit just one or two such tests of conventionally manufactured hardware, and most importantly, deliver technology solutions that are safer, lighter, and less costly than traditional components,” Gradl said.

Fikes added, “Ten years from now, we may be building rocket engines – or rockets themselves – out of entirely new materials, employing all-new processing and fabrication techniques. NASA is central to all of that.”

The RAMPT project continues to progress and receive recognition from NASA and industry partners. On July 31, the RAMPT team was awarded NASA’s 2024 Invention of The Year award for its excellence and contributions to NASA and the commercial industry’s deep space exploration goals.

Marshall leads RAMPT, with key support among engineers and technologists at NASA’s Glenn Research Center; Ames Research Center; Langley Research Center; and Auburn University in Auburn, Alabama, plus contributions from other academic partners and industry contractors. RAMPT is funded by NASA’s Game Changing Development Program within the agency’s Space Technology Mission Directorate.

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Artemis Mission Manager Mike Sarafin Speaker for Aug. 8 Mission Success Forum

By Wayne Smith

Mike Sarafin, Artemis mission manager and Mission Management Team chair, will be the guest speaker for the Mission Success is in Our Hands Shared Experiences Forum on Aug. 8 at NASA’s Marshall Space Flight Center.

etv-min.jpg?w=1920
The forum will take place in Activities Building 4316 and on Teams.

The 11:30 a.m. event will be in Activities Building 4316 and Marshall team members are encouraged to attend. The forum is available to NASA employees and the public virtually via Teams.

Mission Success is in Our Hands is a safety initiative collaboration between NASA’s Marshall Space Flight Center and Jacobs Engineering. The initiative’s goal to help team members make meaningful connections between their jobs and the safety and success of NASA and Marshall missions.

The theme of the forum is “Artemis I Mission Challenges.” Sarafin will provide a frontline perspective on the role of the Mission Management Team and how it is governed. He will summarize key challenges encountered, suggest best practices for managing large diverse teams, discuss useful risk informed decision-making tools, and highlight lessons learned for consideration in future human lunar exploration missions.

“As we continue to prepare for the next Artemis mission, this forum is a valuable opportunity to learn about challenges NASA faced to ensure mission success for Artemis I,” said Bill Hill, director of the Safety and Mission Assurance Directorate at Marshall. “I encourage Marshall team members to attend the forum in person to gain Mike’s insight on safety and mission success.”

Sarafin is the Artemis mission manager for the Moon to Mars Program Office at NASA Headquarters. In this role, he leads the Mission Management Team for Artemis, providing oversight and responsibility for critical decisions across all flight phases (launch, in-space, and recovery), with support from team members and advisors with technical expertise in various areas. Prior to flight, he acted as a senior technical leader integrating mission requirements, planning, operations, and flight readiness leading to mission execution.

With more than 30 years of human spaceflight experience, Sarafin began his career as a guidance, navigation, and mission controller working on the space shuttle. He became a NASA flight director supporting the space shuttle and the International Space Station. He also was the lead flight director for Orion’s first flight test in 2014.

As part of the forum, Mission Success is in Our Hands will present the Golden Eagle Award to a Marshall team member. The award promotes awareness and appreciation for flight safety, as demonstrated through the connections between employees’ everyday work, the success of NASA and Marshall’s missions, and the safety of NASA astronauts. The award recognizes individuals who have made significant contributions to flight safety and mission assurance above and beyond their normal work requirements. Management or peers can nominate any team member for the award. Honorees are typically recognized at quarterly Shared Experiences forums.

The next Shared Experiences Forum is scheduled for Sept. 5, featuring Dave Dykhoff, former vice president and general manager of the Jacobs Missile Defense Group and the NORAD Operations Group.

Smith, a Media Fusion employee and the Marshall Star editor, supports the Marshall Office of Communications.

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Denise Smithers Named Marshall’s Center Executive Officer

Denise Smithers has been named to the position of center executive officer as part of a six-month detail supporting the Office of the Center Director at NASA’s Marshall Space Flight Center, effective Aug. 9. As center executive officer, Smithers will lead the overall office management and operations within the director’s office, integrate and coordinate center-wide actions, and serve as Marshall’s chief of staff.

denisesmithers.jpg?w=2048
Denise Smithers has been named to the position of center executive officer as part of a six-month detail supporting the Office of the Center Director at NASA’s Marshall Space Flight Center.
NASA

Smithers has been with Marshall for more than 30 years, holding various budget, strategic, and leadership positions. Since July 2020, Smithers has served as a supervisory budget analyst for the Mission Support Office, overseeing a team of analysts in managing budgets for institutional support offices. While working in the Budget, Integration, and Analysis Team in the Office of the Chief Financial Officer (OCFO), she developed strategic guidance, managed processes, and provided in-depth analyses for the annual Planning, Programming, Budget, and Execution process. She was also responsible for reporting on financial performances, assessing trends, addressing cost-cutting issues, identifying risks, and providing strategic budgetary decisions.

Before joining OCFO, Smither’s previous roles included deputy director of the Office of Diversity and Equal Opportunity (ODEO) from 2019-2020, where she promoted education, awareness, and communication of diversity initiatives to Marshall’s workforce; lead budget analyst supporting the Chief Information Office from 2014-2019; external relations specialist from 2013-2014; technical assistant supporting the Office of the Center Director from 2011-2013; budget analyst from 2000-2013; and contract specialist from 1996-2000.

Smithers started her tenure at Marshall at 18 as a summer intern. In addition to her job duties, she is active in many community civic organizations and Employee Resource Groups (ERGs) at Marshall. She leads the OCFO Enterprise Diversity Equity Inclusion and Accessibility (DEIA) Culture, Branding, and Vision Team, and represents management on their focus team. She was appointed to the Marshall Culture Advisory Committee where she develops, implements, and accesses DEIA strategies and initiatives in collaboration with ODEO. Smithers also leads the Women’s ERG at Marshall and serves as the Blueprint to Reinforce Inclusivity and Diversity to Gain Equity (BRIDGE) Champion representative for OCFO.

A native of Athens, Alabama, Smithers earned a Master of Business Administration from Alabama A&M University and a Bachelor of Science degree from the University of Alabama in Huntsville. She was awarded a Silver Snoopy in 2011, a Director’s Commendation in 2019, and the Agency DEIA Medal in 2023.

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Shooting Stars: Annual Perseid Meteor Shower to Peak Aug. 11-12

By Wayne Smith

They may not attract as much attention as last month’s daylight fireball over New York City, but stargazers can still anticipate seeing some shooting stars with the upcoming Perseid meteor shower. Caused by Earth passing through trails of debris left behind by Comet Swift-Tuttle, the shower has become famous over the centuries because of its consistent display of celestial fireworks.

A bright meteor leaves a trail of light amongst a sky full of stars. Silhouettes of trees frame the bottom of the image.
In this 30 second exposure, a meteor streaks across the sky during the annual Perseid meteor shower, Wednesday, Aug. 11, 2021, in Spruce Knob, West Virginia.
NASA/Bill Ingalls

“The Perseids is the best annual meteor shower for the casual stargazer,” said Bill Cooke, who leads NASA’s Meteoroid Environment Office at the agency’s Marshall Space Flight Center. “Not only is the shower rich in bright meteors and fireballs – No. 1 in fact – it also peaks in mid-August when the weather is still warm and comfortable. This year, the Perseid maximum will occur on the night of Aug. 11 and pre-dawn hours of Aug. 12. You’ll start seeing meteors from the shower around 11 p.m. local time and the rates will increase until dawn. If you miss the night of the 11th, you will also be able to see quite a few on the night of the 12th between those times.”

The best way to see the Perseids is to find the darkest possible sky and visit between midnight and dawn on the morning of Aug. 12. Allow about 45 minutes for your eyes to adjust to the dark. Lie on your back and look straight up. Avoid looking at cell phones or tablets because their bright screens ruin night vision and take your eyes off the sky.

Perseid meteors travel at the blistering speed of 132,000 mph – or 500 times faster than the fastest car in the world. At that speed, even a smidgen of dust makes a vivid streak of light when it collides with Earth’s atmosphere. Peak temperatures can exceed 3,000 degrees Fahrenheit as they speed across the sky. The Perseids pose no danger to people on the ground as practically all burn up 60 miles above our planet.

The first Perseid captured by NASA’s All Sky Meteor Camera Network was recorded at 9:48 p.m. EDT on July 23. The meteor – about as bright as the planet Jupiter, so not quite bright enough to be considered a fireball – was caused by a piece of Comet Swift-Tuttle about 5 millimeters in diameter entering the atmosphere over the Atlantic and burning up 66 miles above St. Cloud, Florida, just south of Orlando.

A bright streak is shown going across the sky.
NASA’s All Sky Meteor Camera Network captured its first Perseid at 8:48 p.m. CDT on July 23.
NASA

Rare Fireball in New York, New York Not Perseids

It wasn’t part of the Perseids, but a rare daylight fireball streaked across the sky over New York City at 11:15 a.m. EDT on  July 16. The event gained national attention and was reported in media outlets across the U.S.

The fireball, defined as a meteor brighter than the planet Venus, is estimated to have soared over New York City before traversing a short path southwest and disintegrating about 31 miles above Mountainside, New Jersey. Cooke said the meteor was likely about 1 foot in diameter, which would have made the rock bright enough to see during the day. Seeing a meteor of this size is rarer than catching sight of the smaller particles a few millimeters in size typically seen in the night sky.

“To see one in the daytime over a populated area like New York is fairly rare,” Cooke said during an interview with ABC 7 in New York.

The Meteoroid Environments Office studies meteoroids in space so that NASA can protect our nation’s satellites, spacecraft and even astronauts aboard the International Space Station from these bits of tiny space debris.

For more skywatching highlights in April, check out Jet Propulsion Lab’s What’s Up series.

Smith, a Media Fusion employee and the Marshall Star editor, supports the Marshall Office of Communications.

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NASA Invites Public to Attend Deep Space Food Challenge Finale

NASA invites the public to explore the nexus of space and food innovation at the agency’s Deep Space Food Challenge symposium and winners’ announcement at the Nationwide and Ohio Farm Bureau 4-H Center in Columbus, Ohio, on Aug. 16. 

In 2019, NASA and the CSA (Canadian Space Agency) started the Deep Space Food Challenge, a multi-year international effort to develop sustainable food systems for long-duration habitation in space including the Moon and Mars. Since Phase 1 of the challenge opened in 2021, more than 300 teams from 32 countries have developed innovative food system designs. On Aug. 16, NASA will announce the final Phase 3 winners and recognize the shared global effort.

An artists’ rendering of the Moon and Mars, both halfway lit, above the Earth’s horizon against open space, sprinkled with small stars.
NASA’s Deep Space Food Challenge directly supports the agency’s Moon to Mars initiatives.
Credit: NASA

NASA will award up to $1.5 million during the awards ceremony, totaling the prize purse for this three-year competition at $3 million. International teams also will be recognized for their achievements.

“Advanced food systems also benefit life on Earth,” said Kim Krome-Sieja, acting program manager of NASA Centennial Challenges at NASA’s Marshall Space Flight Center. “Solutions from this challenge could enable new avenues for food production around the world, especially in extreme environments, resource-scarce regions, and in locations where disasters disrupt critical infrastructure.”

The Methuselah Foundation, NASA’s partner in the Deep Space Food Challenge, is hosting the event in coordination with the Ohio State University College of Food, Agricultural, and Environmental Sciences and NASA Centennial Challenges.

“Our Phase 2 winners’ event in Brooklyn, New York, was an incredible display of innovation, partnership, and collaboration across NASA, industry, and academia,” said Angela Herblet, challenge manager of the Deep Space Food Challenge and program analyst of NASA Centennial Challenges at Marshall. “I’m looking forward to celebrating these brilliant Phase 3 finalists and underscoring the giant leaps they’ve made toward creating sustainable, regenerative food production systems.” 

The event will feature a meet and greet with the Phase 3 finalists, symposium panels, and live demonstrations of the finalists’ food production technologies. Attendees also will have the opportunity to meet the crew of Ohio State students called “Simunauts,” who managed operations of the technologies during the eight-week demonstration and testing period.

“The Prizes, Challenges, and Crowdsourcing team is excited to welcome media, stakeholders, and the public to our event in Columbus,” said Amy Kaminski, program executive for NASA’s Prizes, Challenges, and Crowdsourcing at NASA Headquarters. “These finalists have worked diligently for three years to develop their diverse, innovative food systems, and I’m excited to see how their technologies may impact NASA’s future deep space missions.”

The awards ceremony also will livestream on Marshall Space Flight Center’s YouTube channel and NASA Prize’s Facebook page.

As a NASA Centennial Challenge, the Deep Space Food Challenge is a coordinated effort between NASA and CSA for the benefit of all. Subject matter experts at NASA’s Johnson Space Center and NASA’s Kennedy Space Center support the competition. NASA’s Centennial Challenges are part of the Prizes, Challenges, and Crowdsourcing program within NASA’s Space Technology Mission Directorate and managed at Marshall. The Methuselah Foundation, in partnership with NASA, oversees the competitors.

For more information about the symposium, see the symposium website. Learn more about the Deep Space Food Challenge.

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Artemis Emergency Egress System Emphasizes Crew Safety 

Since NASA began sending astronauts to space, the agency has relied on emergency systems for personnel to safely leave the launch pad and escape the hazard in the unlikely event of an emergency during the launch countdown. 

Image shows egress baskets that will transport astronauts and personnel from the crew access arm to the launch pad in case of an emergency
Teams with NASA’s Exploration Ground Systems Program, in preparation for the agency’s Artemis II crewed mission to the Moon, conduct testing of four emergency egress baskets on the mobile launcher at Launch Complex 39B at the agency’s Kennedy Space Center in Florida in July 2024. The baskets are used in the case of a pad abort emergency to allow astronauts and other pad personnel to escape quickly from the mobile launcher to the base of the pad to be driven to safety by emergency transport vehicles.
NASA/Amanda Arrieta

During the Mercury and Gemini programs, NASA used launch escape systems on spacecraft for the crew to safely evacuate if needed. Though these systems are still in use for spacecraft today, the emergency routes on the ground were updated starting with the Apollo missions to account for not only the crew, but all remaining personnel at the launch pad. 

During Apollo, personnel relied on a ground-based emergency egress system – or emergency exit route – to allow for a quick and safe departure. Though the system has varied over time and different launch pads use different escape systems, the overall goal has stayed the same – quickly leave the launch pad and head to safety.  

Beginning with Artemis II, the Exploration Ground Systems (EGS) Program at Kennedy Space Center, will use a track cable which connects the mobile launcher to the perimeter area of the launch pad where four baskets, similar to gondolas at ski lifts, can ride down. Once down at the ground level, armored emergency response vehicles are stationed to take personnel safely away from the launch pad to one of the triage site locations at Kennedy. 

“We have four baskets that sit on the side of the mobile launcher tower at the same level as the crew access arm, the location where the crew enters the spacecraft,” said Amanda Arrieta, mobile launcher 1 senior element engineer for NASA’s EGS Program. “The intention is to provide another means of egress for the crew and the closeout crew in the event of an emergency. Each of these baskets will go down a wire. It’s a wire rope system that connects to the pad terminus, an area near the pad perimeter where the baskets will land after leaving the mobile launcher tower.” 

The Artemis system works like this: personnel will exit the Orion spacecraft or the white room (depending where teams are at the time of the emergency) inside the crew access arm of the mobile launcher. Located on the 274-foot-level, teams are approximately 375 feet above the ground. From there, they will head down the 1,335-foot-long cables inside the emergency egress baskets to the launch pad perimeter, or the pad terminus area. Each basket, which is similar in size to a small SUV, is designed to carry up to five people or a maximum weight of 1,500 pounds.

artemis-emergency-egress-system-infograp
Infographic shows the route astronauts and personnel would take during an emergency abort situation. Credit: NASA

Once teams have left the terminus area and arrive at the triage site location, emergency response crews are there to evaluate and take care of any personnel. 

“When we send our crews to the pad during launch, their safety is always at the forefront of our minds. While it is very unlikely that we will need the emergency egress and pad abort systems, they are built and tested to ensure that if we do need them then they are ready to go,” said Charlie Blackwell-Thompson, Artemis launch director. “Our upcoming integrated ground systems training is about demonstrating the capability of the entire emergency egress response from the time an emergency condition is declared until we have the crews, both flight and ground, safely accounted for outside the hazardous area.”  

For the agency’s Commercial Crew Program, SpaceX uses a slidewire cable with baskets that ride down the cable at the Launch Complex 39A pad. At Space Launch Complex 40, meanwhile, the team uses a deployable chute for its emergency egress system. Boeing and United Launch Alliance also use a slidewire, but instead of baskets, the team deploys seats that ride down the slide wires, similar to riding down a zip line, at Space Launch Complex 41 at Cape Canaveral Space Force Station.  

Artemis II will be NASA’s first mission with crew aboard the SLS (Space Launch System) rocket and Orion spacecraft and will also introduce several new ground systems for the first time – including the emergency egress system. Though no NASA mission to date has needed to use its ground-based emergency egress system during launch countdown, those safety measures are still in place and maintained as a top priority for the agency. 

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NASA Sends More Science to Space, More Strides for Future Exploration

New experiments aboard NASA’s Northrop Grumman 21st cargo resupply mission aim to pioneer scientific discoveries in microgravity on the International Space Station.

Northrop Grumman’s Cygnus spacecraft, filled with nearly 8,500 pounds of supplies, launched Aug. 4 atop a SpaceX Falcon 9 rocket from Space Launch Complex 40 at Cape Canaveral Space Force Station. Biological and physical investigations aboard the spacecraft included experiments studying the impacts of microgravity on plants (grass), how packed bed reactors could improve water purification both in space and on Earth, and observations on new rounds of samples that will allow scientists to learn more about the characteristics of different materials as they change phases on the tiniest scales.

A split screen containing two square boxes, filtered by a cool magenta light. Each box is divided into nine smaller boxes containing plants at various stages of growth.
Seedlings germinating for the APEX-09 C4 Space investigation.
NASA

Grass Growth & Bio-Regenerative Support

The cultivation of plants is crucial for developing bio-regenerative life support systems in space. However, growing them in microgravity affects photosynthesis, the process by which plants generate oxygen and convert carbon dioxide into food for astronauts. The C4 Photosynthesis in Space Advanced Plant Experiment-09 investigation will study how two grasses (Brachypodium distachyon and Setaria viridis), with different approaches to photosynthesis, respond to microgravity and high carbon dioxide levels during the spaceflight. The insights gained from this research will pave the way for more effective integration of plants on Earth and in future space habitats. This experiment was originally scheduled to be aboard NASA’s SpaceX 30th cargo resupply mission but was moved to the NG-21 launch.

Water Purification & Gravity

The Packed Bed Reactor Experiment – Water Recovery Series aboard NG-21 will be operated on the space station and will study the hydrodynamics (pressure drop, flow regimes, and flow instability) of two-phase flow (nitrogen gas-water mixture) in microgravity in various types of filters and openings. These samples are important for fluid systems used in life support and water purification and recovery processes. Outcomes of this research will be used to develop design tools and correlations for pressure drop prediction across the various prototypes used in lunar and Martian missions and beyond. 

A complex scientific instrument sits atop a table lined with blue paper. The instrument is comprised of a metal framework with a grayish tube running its length. The torso of a scientist is in the background, his blue-gloved hand inspecting the instrument.
PBRE test Module hardware will be modified to accept the eight PBRE-WR Series test section inserts.
NASA

Removing Impurities in Melted Materials

The Electrostatic Levitation Furnace–4 experiment led by JAXA (Japan Aerospace Exploration Agency), one of NASA’s space station international partners, includes 20 new test samples. Its goal is to continue establishing guidelines for measuring different thermophysical properties of various samples at temperatures greater than 2,000 degrees Celsius.

Transforming raw materials from a liquid to solid form requires the use of a container, known as a crucible, which is used to both heat and hold the substance as it cools down and hardens. During this process, a chemical reaction occurs between the substance and the crucible, and impurities are released and absorbed in the plasma. The Electrostatic Levitation Furnace is the hardware that allows scientists to remove this contaminating part of the process by creating space between the liquid and container – levitating the sample while heated.

A Japanese astronaut smiles at the camera as he installs equipment against a wall of wires and hardware.
Expedition 65 Commander Akihiko Hoshide of the Japan Aerospace Exploration Agency (JAXA) changes out a sample holder in the Electrostatic Levitation Furnace (ELF) located inside JAXA’s Kibo laboratory module. The ELF can heat samples above 2000 degrees Celsius, using a semiconductor laser from four different directions, and can also measure the thermophysical properties (density, surface tension, and viscosity) of high temperature materials, which are very difficult to measure on the Earth.
NASA

More Materials Science: Getting to the Core

The Electromagnetic Levitator, an ESA (European Space Agency) levitation facility, which is celebrating a decade aboard the International Space Station, enables scientists to conduct materials research on at least two elements, known as alloys, in a microgravity environment. By studying the core of the physics taking place, researchers can perform experiments to better understand the steps leading up to solidifying and changing phases. This knowledge could contribute to advancements in the manufacturing industry by providing scientists with more information to develop the latest and more reliable materials for activities like 3D printing.

An astronaut wearing a short-sleeved black polo shirt with his back to the camera appears to be working on a piece of metal equipment, The equipment is shaped rectangular-shaped and juts out from a wall of exposed wires and other metal parts.
European Space Agency astronaut Alexander Gerst, Expedition 41 flight engineer, works with Electromagnetic Levitation hardware in the Columbus laboratory of the International Space Station.
NASA

NASA’s Biological and Physical Sciences Division pioneers scientific discovery and enables exploration by using space environments to conduct investigations not possible on Earth. Studying biological and physical phenomenon under extreme conditions allows researchers to advance the fundamental scientific knowledge required to go farther and stay longer in space, while also benefitting life on Earth.

The Huntsville Operations Support Center (HOSC) at NASA’s Marshall Space Flight Center provides engineering and mission operations support for the space station, the Commercial Crew Program, and Artemis missions, as well as science and technology demonstration missions. The Payload Operations Integration Center within HOSC operates, plans, and coordinates the science experiments onboard the space station 365 days a year, 24 hours a day.

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Aug 07, 2024
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      Webb captured this sparkling scene of star birth in Pismis 24, a young star cluster about 5,500 light-years from Earth in the constellation Scorpius. This region is one of the best places to explore the properties of hot young stars and how they evolve. Image: NASA, ESA, CSA, STScI; Image Processing: A. Pagan (STScI) Captured in infrared light by Webb’s NIRCam (Near-Infrared Camera), this image reveals thousands of jewel-like stars of varying sizes and colors. The largest and most brilliant ones with the six-point diffraction spikes are the most massive stars in the cluster. Hundreds to thousands of smaller members of the cluster appear as white, yellow, and red, depending on their stellar type and the amount of dust enshrouding them. Webb also shows us tens of thousands of stars behind the cluster that are part of the Milky Way galaxy.
      Super-hot, infant stars –some almost 8 times the temperature of the Sun – blast out scorching radiation and punishing winds that are sculpting a cavity into the wall of the star-forming nebula. That nebula extends far beyond NIRCam’s field of view. Only small portions of it are visible at the bottom and top right of the image. Streamers of hot, ionized gas flow off the ridges of the nebula, and wispy veils of gas and dust, illuminated by starlight, float around its towering peaks.
      Dramatic spires jut from the glowing wall of gas, resisting the relentless radiation and winds. They are like fingers pointing toward the hot, young stars that have sculpted them. The fierce forces shaping and compressing these spires cause new stars to form within them. The tallest spire spans about 5.4 light-years from its tip to the bottom of the image. More than 200 of our solar systems out to Neptune’s orbit could fit into the width its tip, which is 0.14 lightyears.
      In this image, the color cyan indicates hot or ionized hydrogen gas being heated up by the massive young stars. Dust molecules similar to smoke here on Earth are represented in orange. Red signifies cooler, denser molecular hydrogen. The darker the red, the denser the gas. Black denotes the densest gas, which is not emitting light. The wispy white features are dust and gas that are scattering starlight.
      Video A: Expedition to Star Cluster Pismis 24
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      This scientific visualization takes viewers on a journey to a glittering young star cluster called Pismis 24. NASA’s James Webb Space Telescope captured this fantastical scene in the heart of the Lobster Nebula, approximately 5,500 light-years from Earth. Video: NASA, ESA, CSA, STScI, Leah Hustak (STScI), Christian Nieves (STScI); Image Processing: Alyssa Pagan (STScI); Script Writer: Frank Summers (STScI); Narration: Frank Summers (STScI); Music: Christian Nieves (STScI); Audio: Danielle Kirshenblat (STScI); Producer: Greg Bacon (STScI); Acknowledgment: VISTA Video B: Zoom to Pismis 24
      This zoom-in video shows the location of the young star cluster Pismis 24 on the sky. It begins with a ground-based photo of the constellation Scorpius by the late astrophotographer Akira Fujii. The sequence closes in on the Lobster Nebula, using views from the Digitized Sky Survey. As the video homes in on a select portion, it fades to a VISTA image in infrared light. The zoom continues in to the region around Pismis 24, where it transitions to the stunning image captured by NASA’s James Webb Space Telescope in near-infrared light.
      Video: NASA, ESA, CSA, STScI, Alyssa Pagan (STScI); Narration: Frank Summers (STScI); Script Writer: Frank Summers (STScI); Music: Christian Nieves (STScI); Audio: Danielle Kirshenblat (STScI); Producer: Greg Bacon (STScI); Acknowledgment: VISTA, Akira Fujii, DSS The James Webb Space Telescope is the world’s premier space science observatory. Webb is solving mysteries in our solar system, looking beyond to distant worlds around other stars, and probing the mysterious structures and origins of our universe and our place in it. Webb is an international program led by NASA with its partners, ESA (European Space Agency) and CSA (Canadian Space Agency).
      To learn more about Webb, visit:
      https://science.nasa.gov/webb
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      Media Contacts
      Laura Betz – laura.e.betz@nasa.gov
      NASA’s Goddard Space Flight Center, Greenbelt, Md.
      Ann Jenkins – jenkins@stsci.edu
      Space Telescope Science Institute, Baltimore, Md.
      Related Information
      Read more about Hubble’s view of Pismis 24
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      Last Updated Sep 04, 2025 Related Terms
      James Webb Space Telescope (JWST) View the full article
    • By NASA
      NASA/Nichole Ayers On July 26, 2025, NASA astronaut Nichole Ayers took this long-exposure photograph – taken over 31 minutes from a window inside the International Space Station’s Kibo laboratory module – capturing the circular arcs of star trails.
      In its third decade of continuous human presence, the space station has a far-reaching impact as a microgravity lab hosting technology, demonstrations, and scientific investigations from a range of fields. The research done on the orbiting laboratory will inform long-duration missions like Artemis and future human expeditions to Mars.
      Image credit: NASA/Nichole Ayers
      View the full article
    • By NASA
      Explore Hubble Hubble Home Overview About Hubble The History of Hubble Hubble Timeline Why Have a Telescope in Space? Hubble by the Numbers At the Museum FAQs Impact & Benefits Hubble’s Impact & Benefits Science Impacts Cultural Impact Technology Benefits Impact on Human Spaceflight Astro Community Impacts Science Hubble Science Science Themes Science Highlights Science Behind Discoveries Universe Uncovered Hubble’s Partners in Science AI and Hubble Science Explore the Night Sky Observatory Hubble Observatory Hubble Design Mission Operations Astronaut Missions to Hubble Hubble vs Webb Team Hubble Team Career Aspirations Hubble Astronauts Multimedia Images Videos Sonifications Podcasts e-Books Online Activities 3D Hubble Models Lithographs Fact Sheets Posters Hubble on the NASA App Glossary News Hubble News Social Media Media Resources More 35th Anniversary Online Activities 2 min read
      Hubble Homes in on Galaxy’s Star Formation
      This NASA/ESA Hubble Space Telescope image features the asymmetric spiral galaxy Messier 96. ESA/Hubble & NASA, F. Belfiore, D. Calzetti This NASA/ESA Hubble Space Telescope image features a galaxy whose asymmetric appearance may be the result of a galactic tug of war. Located 35 million light-years away in the constellation Leo, the spiral galaxy Messier 96 is the brightest of the galaxies in its group. The gravitational pull of its galactic neighbors may be responsible for Messier 96’s uneven distribution of gas and dust, asymmetric spiral arms, and off-center galactic core.
      This asymmetric appearance is on full display in the new Hubble image that incorporates data from observations made in ultraviolet, near infrared, and visible/optical light. Earlier Hubble images of Messier 96 were released in 2015 and 2018. Each successive image added new data, building up a beautiful and scientifically valuable view of the galaxy.
      The 2015 image combined two wavelengths of optical light with one near infrared wavelength. The optical light revealed the galaxy’s uneven form of dust and gas spread asymmetrically throughout its weak spiral arms and its off-center core, while the infrared light revealed the heat of stars forming in clouds shaded pink in the image.
      The 2018 image added two more optical wavelengths of light along with one wavelength of ultraviolet light that pinpointed areas where high-energy, young stars are forming.
      This latest version offers us a new perspective on Messier 96’s star formation. It includes the addition of light that reveals regions of ionized hydrogen (H-alpha) and nitrogen (NII). This data helps astronomers determine the environment within the galaxy and the conditions in which stars are forming. The ionized hydrogen traces ongoing star formation, revealing regions where hot, young stars are ionizing the gas. The ionized nitrogen helps astronomers determine the rate of star formation and the properties of gas between stars, while the combination of the two ionized gasses helps researchers determine if the galaxy is a starburst galaxy or one with an active galactic nucleus.
      The bubbles of pink gas in this image surround hot, young, massive stars, illuminating a ring of star formation in the galaxy’s outskirts. These young stars are still embedded within the clouds of gas from which they were born. Astronomers will use the new data in this image to study how stars are form within giant dusty gas clouds, how dust filters starlight, and how stars affect their environments.
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      Explore the Night Sky: Messier 96

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      NASA’s Goddard Space Flight Center, Greenbelt, MD
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      Last Updated Aug 29, 2025 Editor Andrea Gianopoulos Location NASA Goddard Space Flight Center Related Terms
      Astrophysics Astrophysics Division Galaxies Goddard Space Flight Center Hubble Space Telescope Spiral Galaxies Stars The Universe Keep Exploring Discover More Topics From Hubble
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      Since its 1990 launch, the Hubble Space Telescope has changed our fundamental understanding of the universe.


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    • By European Space Agency
      Week in images: 25-29 August 2025
      Discover our week through the lens
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    • By NASA
      This graphic features data from NASA’s Chandra X-ray Observatory of the Cassiopeia A (Cas A) supernova remnant that reveals that the star’s interior violently rearranged itself mere hours before it exploded. The main panel of this graphic is Chandra data that shows the location of different elements in the remains of the explosion: silicon (represented in red), sulfur (yellow), calcium (green) and iron (purple). The blue color reveals the highest-energy X-ray emission detected by Chandra in Cas A and an expanding blast wave. The inset reveals regions with wide ranges of relative abundances of silicon and neon. This data, plus computer modeling, reveal new insight into how massive stars like Cas A end their lives.X-ray: NASA/CXC/Meiji Univ./T. Sato et al.; Image Processing: NASA/CXC/SAO/N. Wolk The inside of a star turned on itself before it spectacularly exploded, according to a new study from NASA’s Chandra X-ray Observatory. Today, this shattered star, known as the Cassiopeia A supernova remnant, is one of the best-known, well-studied objects in the sky.
      Over three hundred years ago, however, it was a giant star on the brink of self-destruction. The new Chandra study reveals that just hours before it exploded, the star’s interior violently rearranged itself. This last-minute shuffling of its stellar belly has profound implications for understanding how massive stars explode and how their remains behave afterwards.
      Cassiopeia A (Cas A for short) was one of the first objects the telescope looked at after its launch in 1999, and astronomers have repeatedly returned to observe it.
      “It seems like each time we closely look at Chandra data of Cas A, we learn something new and exciting,” said Toshiki Sato of Meiji University in Japan who led the study. “Now we’ve taken that invaluable X-ray data, combined it with powerful computer models, and found something extraordinary.”
      As massive stars age, increasingly heavy elements form in their interiors by nuclear reactions, creating onion-like layers of different elements. Their outer layer is mostly made of hydrogen, followed by layers of helium, carbon and progressively heavier elements – extending all the way down to the center of the star. 
      Once iron starts forming in the core of the star, the game changes. As soon as the iron core grows beyond a certain mass (about 1.4 times the mass of the Sun), it can no longer support its own weight and collapses. The outer part of the star falls onto the collapsing core, and rebounds as a core-collapse supernova.
      The new research with Chandra data reveals a change that happened deep within the star at the very last moments of its life. After more than a million years, Cas A underwent major changes in its final hours before exploding.
      “Our research shows that just before the star in Cas A collapsed, part of an inner layer with large amounts of silicon traveled outwards and broke into a neighboring layer with lots of neon,” said co-author Kai Matsunaga of Kyoto University in Japan. “This is a violent event where the barrier between these two layers disappears.”
      This upheaval not only caused material rich in silicon to travel outwards; it also forced material rich in neon to travel inwards. The team found clear traces of these outward silicon flows and inward neon flows in the remains of Cas A’s supernova remnant. Small regions rich in silicon but poor in neon are located near regions rich in neon and poor in silicon. 
      The survival of these regions not only provides critical evidence for the star’s upheaval, but also shows that complete mixing of the silicon and neon with other elements did not occur immediately before or after the explosion. This lack of mixing is predicted by detailed computer models of massive stars near the ends of their lives.
      There are several significant implications for this inner turmoil inside of the doomed star. First, it may directly explain the lopsided rather than symmetrical shape of the Cas A remnant in three dimensions. Second, a lopsided explosion and debris field may have given a powerful kick to the remaining core of the star, now a neutron star, explaining the high observed speed of this object.
      Finally, the strong turbulent flows created by the star’s internal changes may have promoted the development of the supernova blast wave, facilitating the star’s explosion.
      “Perhaps the most important effect of this change in the star’s structure is that it may have helped trigger the explosion itself,” said co-author Hiroyuki Uchida, also of Kyoto University. “Such final internal activity of a star may change its fate—whether it will shine as a supernova or not.”
      These results have been published in the latest issue of The Astrophysical Journal and are available online.
      To learn more about Chandra, visit:
      https://science.nasa.gov/chandra
      Read more from NASA’s Chandra X-ray Observatory Learn more about the Chandra X-ray Observatory and its mission here:
      https://www.nasa.gov/chandra
      https://chandra.si.edu
      Visual Description
      This release features a composite image of Cassiopeia A, a donut-shaped supernova remnant located about 11,000 light-years from Earth. Included in the image is an inset closeup, which highlights a region with relative abundances of silicon and neon.
      Over three hundred years ago, Cassiopeia A, or Cas A, was a star on the brink of self-destruction. In composition it resembled an onion with layers rich in different elements such as hydrogen, helium, carbon, silicon, sulfur, calcium, and neon, wrapped around an iron core. When that iron core grew beyond a certain mass, the star could no longer support its own weight. The outer layers fell into the collapsing core, then rebounded as a supernova. This explosion created the donut-like shape shown in the composite image. The shape is somewhat irregular, with the thinner quadrant of the donut to the upper left of the off-center hole.
      In the body of the donut, the remains of the star’s elements create a mottled cloud of colors, marbled with red and blue veins. Here, sulfur is represented by yellow, calcium by green, and iron by purple. The red veins are silicon, and the blue veins, which also line the outer edge of the donut-shape, are the highest energy X-rays detected by Chandra and show the explosion’s blast wave.
      The inset uses a different color code and highlights a colorful, mottled region at the thinner, upper left quadrant of Cas A. Here, rich pockets of silicon and neon are identified in the red and blue veins, respectively. New evidence from Chandra indicates that in the hours before the star’s collapse, part of a silicon-rich layer traveled outwards, and broke into a neighboring neon-rich layer. This violent breakdown of layers created strong turbulent flows and may have promoted the development of the supernova’s blast wave, facilitating the star’s explosion. Additionally, upheaval in the interior of the star may have produced a lopsided explosion, resulting in the irregular shape, with an off-center hole (and a thinner bite of donut!) at our upper left.
      News Media Contact
      Megan Watzke
      Chandra X-ray Center
      Cambridge, Mass.
      617-496-7998
      mwatzke@cfa.harvard.edu
      Corinne Beckinger
      Marshall Space Flight Center, Huntsville, Alabama
      256-544-0034
      corinne.m.beckinger@nasa.gov
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      Last Updated Aug 28, 2025 EditorLee MohonContactCorinne M. Beckingercorinne.m.beckinger@nasa.govLocationMarshall Space Flight Center Related Terms
      Chandra X-Ray Observatory General Marshall Astrophysics Marshall Space Flight Center Supernova Remnants Supernovae The Universe Explore More
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