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NASA’s SLS Rocket: Block 1 vs. Block 1B Configuration
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By NASA
Technicians move the Orion spacecraft for NASA’s Artemis II test flight out of the Neil A. Armstrong Operations and Checkout Building to the Multi-Payload Processing Facility at Kennedy Space Center in Florida on Saturday, May 3, 2025. NASA/Kim Shiflett Engineers, technicians, mission planners, and the four astronauts set to fly around the Moon next year on Artemis II, NASA’s first crewed Artemis mission, are rapidly progressing toward launch.
At the agency’s Kennedy Space Center in Florida, teams are working around the clock to move into integration and final testing of all SLS (Space Launch System) and Orion spacecraft elements. Recently they completed two key milestones – connecting the SLS upper stage with the rest of the assembled rocket and moving Orion from its assembly facility to be fueled for flight.
“We’re extremely focused on preparing for Artemis II, and the mission is nearly here,” said Lakiesha Hawkins, assistant deputy associate administrator for NASA’s Moon to Mars Program, who also will chair the mission management team during Artemis II. “This crewed test flight, which will send four humans around the Moon, will inform our future missions to the Moon and Mars.”
Teams with NASA’s Exploration Ground Systems Program begin integrating the interim cryogenic propulsion stage to the SLS (Space Launch System) launch vehicle stage adapter on Wednesday, April 30, 2025, inside the Vehicle Assembly Building at NASA’s Kennedy Space Center in Florida. NASA/Isaac Watson On May 1, technicians successfully attached the interim cryogenic propulsion stage to the SLS rocket elements already poised atop mobile launcher 1, including its twin solid rocket boosters and core stage, inside the spaceport’s Vehicle Assembly Building (VAB). This portion of the rocket produces 24,750 pounds of thrust for Orion after the rest of the rocket has completed its job. Teams soon will move into a series of integrated tests to ensure all the rocket’s elements are communicating with each other and the Launch Control Center as expected. The tests include verifying interfaces and ensuring SLS systems work properly with the ground systems.
Meanwhile, on May 3, Orion left its metaphorical nest, the Neil Armstrong Operations & Checkout Facility at Kennedy, where it was assembled and underwent initial testing. There the crew module was outfitted with thousands of parts including critical life support systems for flight and integrated with the service module and crew module adapter. Its next stop on the road to the launch pad is the Multi-Payload Processing Facility, where it will be carefully fueled with propellants, high pressure gases, coolant, and other fluids the spacecraft and its crew need to maneuver in space and carry out the mission.
After fueling is complete, the four astronauts flying on the mission around the Moon and back over the course of approximately 10 days, will board the spacecraft in their Orion Crew Survival System spacesuits to test all the equipment interfaces they will need to operate during the mission. This will mark the first time NASA’s Reid Wiseman, Victor Glover, and Christina Koch, and CSA (Canadian Space Agency) astronaut Jeremy Hansen, will board their actual spacecraft while wearing their spacesuits. After the crewed testing is complete, technicians will move Orion to Kennedy’s Launch Abort System Facility, where the critical escape system will be added. From there, Orion will move to the VAB to be integrated with the fully assembled rocket.
NASA also announced its second agreement with an international space agency to fly a CubeSat on the mission. The collaborations provide opportunities for other countries to work alongside NASA to integrate and fly technology and experiments as part of the agency’s Artemis campaign.
While engineers at Kennedy integrate and test hardware with their eyes on final preparations for the mission, teams responsible for launching and flying the mission have been busy preparing for a variety of scenarios they could face.
The launch team at Kennedy has completed more than 30 simulations across cryogenic propellant loading and terminal countdown scenarios. The crew has been taking part in simulations for mission scenarios, including with teams in mission control. In April, the crew and the flight control team at NASA’s Johnson Space Center in Houston simulated liftoff through a planned manual piloting test together for the first time. The crew also recently conducted long-duration fit checks for their spacesuits and seats, practicing several operations while under various suit pressures.
NASA astronaut Christina Koch participates in a fit check April 18, 2025, in the spacesuit she will wear during Artemis II. NASA/Josh Valcarcel Teams are heading into a busy summer of mission preparations. While hardware checkouts and integration continue, in coming months the crew, flight controllers, and launch controllers will begin practicing their roles in the mission together as part of integrated simulations. In May, the crew will begin participating pre-launch operations and training for emergency scenarios during launch operations at Kennedy and observe a simulation by the launch control team of the terminal countdown portion of launch. In June, recovery teams will rehearse procedures they would use in the case of a pad or ascent abort off the coast of Florida, with launch and flight control teams supporting. The mission management team, responsible for reviewing mission status and risk assessments for issues that arise and making decisions about them, also will begin practicing their roles in simulations. Later this summer, the Orion stage adapter will arrive at the VAB from NASA’s Marshall Spaceflight Center in Huntsville, Alabama, and stacked on top of the rocket.
NASA astronauts Reid Wiseman (foreground) and Victor Glover participate in a simulation of their Artemis II entry profile on March 13, 2025.NASA/Bill Stafford Through Artemis, NASA will send astronauts to explore the Moon for scientific discovery, economic benefits, and build the foundation for the first crewed missions to Mars.
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By NASA
4 Min Read NASA Marshall Fires Up Hybrid Rocket Motor to Prep for Moon Landings
NASA’s Artemis campaign will use human landing systems, provided by SpaceX and Blue Origin, to safely transport crew to and from the surface of the Moon, in preparation for future crewed missions to Mars. As the landers touch down and lift off from the Moon, rocket exhaust plumes will affect the top layer of lunar “soil,” called regolith, on the Moon. When the lander’s engines ignite to decelerate prior to touchdown, they could create craters and instability in the area under the lander and send regolith particles flying at high speeds in various directions.
To better understand the physics behind the interaction of exhaust from the commercial human landing systems and the Moon’s surface, engineers and scientists at NASA’s Marshall Space Flight Center in Huntsville, Alabama, recently test-fired a 14-inch hybrid rocket motor more than 30 times. The 3D-printed hybrid rocket motor, developed at Utah State University in Logan, Utah, ignites both solid fuel and a stream of gaseous oxygen to create a powerful stream of rocket exhaust.
“Artemis builds on what we learned from the Apollo missions to the Moon. NASA still has more to learn more about how the regolith and surface will be affected when a spacecraft much larger than the Apollo lunar excursion module lands, whether it’s on the Moon for Artemis or Mars for future missions,” said Manish Mehta, Human Landing System Plume & Aero Environments discipline lead engineer. “Firing a hybrid rocket motor into a simulated lunar regolith field in a vacuum chamber hasn’t been achieved in decades. NASA will be able to take the data from the test and scale it up to correspond to flight conditions to help us better understand the physics, and anchor our data models, and ultimately make landing on the Moon safer for Artemis astronauts.”
Fast Facts
Over billions of years, asteroid and micrometeoroid impacts have ground up the surface of the Moon into fragments ranging from huge boulders to powder, called regolith. Regolith can be made of different minerals based on its location on the Moon. The varying mineral compositions mean regolith in certain locations could be denser and better able to support structures like landers. Of the 30 test fires performed in NASA Marshall’s Component Development Area, 28 were conducted under vacuum conditions and two were conducted under ambient pressure. The testing at Marshall ensures the motor will reliably ignite during plume-surface interaction testing in the 60-ft. vacuum sphere at NASA’s Langley Research Center in Hampton, Virginia, later this year.
Once the testing at NASA Marshall is complete, the motor will be shipped to NASA Langley. Test teams at NASA Langley will fire the hybrid motor again but this time into simulated lunar regolith, called Black Point-1, in the 60-foot vacuum sphere. Firing the motor from various heights, engineers will measure the size and shape of craters the rocket exhaust creates as well as the speed and direction the simulated lunar regolith particles travel when the rocket motor exhaust hits them.
“We’re bringing back the capability to characterize the effects of rocket engines interacting with the lunar surface through ground testing in a large vacuum chamber — last done in this facility for the Apollo and Viking programs. The landers going to the Moon through Artemis are much larger and more powerful, so we need new data to understand the complex physics of landing and ascent,” said Ashley Korzun, principal investigator for the plume-surface interaction tests at NASA Langley. “We’ll use the hybrid motor in the second phase of testing to capture data with conditions closely simulating those from a real rocket engine. Our research will reduce risk to the crew, lander, payloads, and surface assets.”
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Credit: NASA Through the Artemis campaign, NASA will send astronauts to explore the Moon for scientific discovery, economic benefits, and to build the foundation for the first crewed missions to Mars – for the benefit of all.
For more information about Artemis, visit:
https://www.nasa.gov/artemis
News Media Contact
Corinne Beckinger
Marshall Space Flight Center, Huntsville, Ala.
256.544.0034
corinne.m.beckinger@nasa.gov
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By European Space Agency
With the launch of ESA’s Biomass satellite scheduled for 29 April, preparations at Europe’s Spaceport in Kourou, French Guiana, have reached a key milestone. The satellite has now been sealed inside the protective fairing of the Vega-C rocket – now hidden from view, the satellite is almost ready for its journey into space.
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By NASA
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.NASA/Jason Richard The group toured the south Mississippi NASA center on March 19, learning how NASA Stennis operates as NASA’s primary, and America’s largest, rocket propulsion test site to serve the nation and commercial sector with its unique capabilities and expertise.
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.NASA/Jason Richard The day included tours of test stands and facilities hosted by NASA Stennis test complex personnel. Visits included the Fred Haise Test Stand, where NASA Stennis tests RS-25 engines to help power NASA’s Artemis missions to the Moon and beyond; the Thad Cochran Test Stand, where NASA Stennis will test NASA’s exploration upper stage for future Artemis missions; the E Test Complex, where NASA Stennis supports agency and commercial propulsion test activity; and the L3Harris Technologies (formerly Aerojet Rocketdyne) Engine Assembly Facility, where RS-25 engines are produced.
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.NASA/Jason Richard The group also received overviews from site personnel on the Rocket Propulsion Test Program Office located at NASA Stennis, on lessons learned from testing at the E Test Complex, and on the NASA Data Acquisition System developed onsite.
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.NASA/Jason Richard The Rocket Test Group originally formed in response to a congressional demand for an ongoing working group crossing agency and company boundaries. It is a volunteer organization intended to allow rocket test facility operators to come together to recommend solutions for difficult testing problems; lower testing costs by reducing time spent on solving critical issues and eliminating duplicate programs; facilitate the activation of new facilities; learn from each other by viewing different methods and touring various facilities; provide a networking opportunity for testing advice and problem solving support; and allow test facility operators to stay informed on the newest developments.
NASA Stennis partnered with Mississippi Enterprise for Technology to host more than 100 members of the 57th Rocket Test Group on March 18-19.L3Harris TechnologiesView the full article
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By NASA
On March 24, 1975, the last in a long line of super successful Saturn rockets rolled out from the vehicle assembly building to Launch Pad 39B at NASA’s Kennedy Space Center in Florida. The Saturn IB rocket for the Apollo-Soyuz Test Project was the 19th in the Saturn class stacked in the assembly building, beginning in 1966 with the Saturn V 500F facilities checkout vehicle. Thirteen flight Saturn V rockets followed, 12 to launch Apollo spacecraft and one to place the Skylab space station into orbit. In addition, workers stacked four flight Saturn IB rockets, three to launch crews to Skylab and one for Apollo-Soyuz, plus another for the Skylab rescue vehicle that was not needed and never launched. Previously, workers stacked Saturn I and Saturn IB rockets on the pads at Launch Complexes 34 and 37. With the successful liftoff in July 1975, the Saturn family of rockets racked up a 100 percent success rate of 32 launches.
Workers lower the Apollo command and service modules onto the spacecraft adaptor.NASA Technicians in the assembly building replace the fins on the Saturn IB rocket’s first stage. NASA Workers in the assembly building prepare to lower the spacecraft onto its Saturn IB rocket.NASA Inspections of the Saturn IB rocket’s first stage fins revealed hairline cracks in several hold-down fittings and managers ordered the replacement of all eight fins. While the cracks would not affect the flight of the rocket they bore the weight of the rocket on the mobile launcher. Workers finished the fin replacement on March 16. Engineers in Kennedy’s spacecraft operations building prepared the Apollo spacecraft for its historic space mission. By early March, they had completed checkout and assembly of the spacecraft and transported it to the assembly building on March 17 to mount it atop the Saturn IB’s second stage. Five days later, they topped off the rocket with the launch escape system.
The final Saturn IB begins its rollout from the vehicle assembly building. NASA The Saturn IB passes by the Launch Control Center. NASA Apollo astronauts Thomas Stafford, left, Vance Brand, and Donald “Deke” Slayton pose in front of their Saturn IB during the rollout.NASA On March 23, workers edged the mobile transporter carrying the Saturn IB just outside the assembly building’s High Bay 1, where engineers installed an 80-foot tall lightning mast atop the launch tower. The next morning, the stack continued its rollout to Launch Pad 39B with the prime crew of Thomas Stafford, Vance Brand, and Donald “Deke” Slayton and support crew members Robert Crippen and Richard Truly on hand to observe. About 7,500 people, including guests, dependents of Kennedy employees and NASA Tours patrons, watched as the stack moved slowly out of the assembly building on its five-mile journey to the launch pad.
Mission Control in Houston during the joint simulation with Flight Director Donald Puddy in striped shirt and a view of Mission Control in Moscow on the large screen at left. NASA A group of Soviet flight controllers in a support room in Mission Control in Houston during the joint simulation. NASA On March 20, flight controllers and crews began a series of joint simulations for the joint mission scheduled for July 1975. For the six days of simulations, cosmonauts Aleksei Leonov and Valeri Kubasov and astronauts Stafford, Brand, and Slayton participated in the activity in spacecraft simulators in their respective countries, with both control centers in Houston and outside Moscow fully staffed as if for the actual mission. The exercises simulated various phases of the mission, including the respective launches, rendezvous and docking, crew transfers and joint operations, and undocking.
Astronauts Thomas Stafford, left, Vance Brand, and Donald “Deke” Slayton in a boilerplate Apollo command module preparing for the water egress training. NASA Stafford, left, Slayton, and Brand in the life raft during water egress training. NASA Astronauts Stafford, Brand and Slayton participated in a water egress training activity on March 8, completing the exercise in a water tank in Building 260 at NASA’s Johnson Space Center in Houston. The astronauts practiced egressing from their spacecraft onto a lift raft and being lifted up with the use of a Billy Pugh rescue net. They practiced wearing their flight coveralls as well as their spacesuits.
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