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By NASA
Flight Engineer Joe Acaba works in the U.S. Destiny laboratory module on the International Space Station, setting up hardware for the Zero Boil-Off Tank (ZBOT) experiment. Joe Acaba Space missions rely on cryogenic fluids — extremely cold liquids like liquid hydrogen and oxygen — for both propulsion and life support systems. These fuels must be kept at ultra-low cryogenic temperatures to remain in liquid form; however, solar heating and other sources of heat increase the rate of evaporation of the liquid and cause the pressure in the storage tank to increase. Current storage methods require venting the cryogenic propellant to space to control the pressure in fuel tanks.
NASA’s Zero Boil-Off Tank Noncondensables (ZBOT-NC) experiment is the continuation of Zero Boil-Off studies gathering crucial data to optimize fuel storage systems for space missions. The experiment will launch aboard Northrop Grumman’s 23rd resupply mission to the International Space Station.
When Cold Fuel Gets Too Warm
Even with multilayer insulation, heat unavoidably seeps into cryogenic fuel tanks from surrounding structures and the space environment, causing an increase in the liquid temperature and an associated increase in the evaporation rate. In turn, the pressure inside the tank increases. This process is called “boil-off” and the increase in tank pressure is referred to as “self-pressurization.”
Venting excess gas to the environment or space when this process occurs is highly undesirable and becomes mission-critical on extended journeys. If crew members used current fuel storage methods for a years-long Mars expedition, all propellant might be lost to boil-off before the trip ends.
NASA’s ZBOT experiments are investigating active pressure control methods to eliminate wasteful fuel venting. Specifically, active control through the use of jet mixing and other techniques are being evaluated and tested in the ZBOT series of experiments.
The Pressure Control Problem
ZBOT-NC further studies how noncondensable gases (NCGs) affect fuel tank behavior when present in spacecraft systems. NCGs don’t turn into liquid under the tank’s operating conditions and can affect tank pressure.
The investigation, which is led out of Glenn Research Center, will operate inside the Microgravity Science Glovebox aboard the space station to gather data on how NCGs affect volatile liquid behavior in microgravity. It’s part of an effort to advance cryogenic fluid management technologies and help NASA better understand low-gravity fluid behavior.
Researchers will measure pressure and temperature as they study how these gases change evaporation and condensation rates. Previous studies indicate the gases create barriers that could reduce a tank’s ability to maintain proper pressure control — a potentially serious issue for extended space missions.
How this benefits space exploration
The research directly supports Mars missions and other long-duration space travel by helping engineers design more efficient fuel storage systems and future space depots. The findings may also benefit scientific instruments on space telescopes and probes that rely on cryogenic fluids to maintain the extremely low temperatures needed for operation.
How this benefits humanity
The investigation could improve tank design models for medical, industrial, and energy production applications that depend on long-term cryogenic storage on Earth.
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Biological & Physical Sciences Division
NASA’s Biological and Physical Sciences Division pioneers scientific discovery and enables exploration by using space environments to conduct investigations not possible on Earth. Studying biological and physical phenomenon under extreme conditions allows researchers to advance the fundamental scientific knowledge required to go farther and stay longer in space, while also benefitting life on Earth.
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By Space Force
Space Operations Command, in partnership with Space Systems Command, approved the operational acceptance of a milestone upgrade to the Ground-Based Optical Sensor System at the Ground-based Electro-Optical Deep Space Surveillance site in White Sands Missile Range, New Mexico.
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By NASA
4 Min Read Stay Cool: NASA Tests Innovative Technique for Super Cold Fuel Storage
The tank for NASA’s two-stage cooling tests is lowered into a vacuum chamber in Test Stand 300 at NASA’s Marshall Space Flight Center in Huntsville, Alabama. Credits: NASA/Kathy Henkel In the vacuum of space, where temperatures can plunge to minus 455 degrees Fahrenheit, it might seem like keeping things cold would be easy. But the reality is more complex for preserving ultra-cold fluid propellants – or fuel – that can easily overheat from onboard systems, solar radiation, and spacecraft exhaust. The solution is a method called cryogenic fluid management, a suite of technologies that stores, transfers, and measures super cold fluids for the surface of the Moon, Mars, and future long-duration spaceflight missions.
Super cold, or cryogenic, fluids like liquid hydrogen and liquid oxygen are the most common propellants for space exploration. Despite its chilling environment, space has a “hot” effect on these propellants because of their low boiling points – about minus 424 degrees Fahrenheit for liquid hydrogen and about minus 298 for liquid oxygen – putting them at risk of boiloff.
In a first-of-its-kind demonstration, teams at NASA’s Marshall Space Flight Center in Huntsville, Alabama, are testing an innovative approach to achieve zero boiloff storage of liquid hydrogen using two stages of active cooling which could prevent the loss of valuable propellant.
“Technologies for reducing propellant loss must be implemented for successful long-duration missions to deep space like the Moon and Mars,” said Kathy Henkel, acting manager of NASA’s Cryogenic Fluid Management Portfolio Project, based at NASA Marshall. “Two-stage cooling prevents propellant loss and successfully allows for long-term storage of propellants whether in transit or on the surface of a planetary body.”
The new technique, known as “tube on tank” cooling, integrates two cryocoolers, or cooling devices, to keep propellant cold and thwart multiple heat sources. Helium, chilled to about minus 424 degrees Fahrenheit, circulates through tubes attached to the outer wall of the propellant tank.
NASA’s two-stage cooling testing setup sits in a vacuum chamber in Test Stand 300 at NASA’s Marshall Space Flight Center in Huntsville, Alabama. NASA/Tom Perrin The tank for NASA’s two-stage cooling tests is lowered into a vacuum chamber in Test Stand 300 at NASA’s Marshall Space Flight Center in Huntsville, Alabama.NASA/Kathy Henkel The tank for NASA’s two-stage cooling tests is lowered into a vacuum chamber in Test Stand 300 at NASA’s Marshall Space Flight Center in Huntsville, Alabama. NASA/Kathy Henkel The tank for NASA’s two-stage cooling tests is lowered into a vacuum chamber in Test Stand 300 at NASA’s Marshall Space Flight Center in Huntsville, Alabama. NASA/Kathy Henkel Teams installed the propellant tank in a test stand at NASA Marshall in early June, and the 90-day test campaign is scheduled to conclude in September. The tank is wrapped in a multi-layer insulation blanket that includes a thin aluminum heat shield fitted between layers. A second set of tubes, carrying helium at about minus 298 Fahrenheit, is integrated into the shield. This intermediate cooling layer intercepts and rejects incoming heat before it reaches the tank, easing the heat load on the tube-on-tank system.
To prevent dangerous pressure buildup in the propellant tank in current spaceflight systems, boiloff vapors must be vented, resulting in the loss of valuable fuel. Eliminating such propellant losses is crucial to the success of NASA’s most ambitious missions, including future crewed journeys to Mars, which will require storing large amounts of cryogenic propellant in space for months or even years. So far, cryogenic fuels have only been used for missions lasting less than a week.
“To go to Mars and have a sustainable presence, you need to preserve cryogens for use as rocket or lander return propellant,” Henkel said. “Rockets currently control their propellant through margin, where larger tanks are designed to hold more propellant than what is needed for a mission. Propellant loss isn’t an issue with short trips because the loss is factored into this margin. But, human exploration missions to Mars or longer stays at the Moon will require a different approach because of the very large tanks that would be needed.”
The Cryogenic Fluid Management Portfolio Project is a cross-agency team based at NASA Marshall and the agency’s Glenn Research Center in Cleveland. The cryogenic portfolio’s work is under NASA’s Technology Demonstration Missions Program, part of NASA’s Space Technology Mission Directorate, and is comprised of more than 20 individual technology development activities.
Learn more about cryogenic fluid management:
https://go.nasa.gov/cfm
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Last Updated Jul 18, 2025 EditorLee MohonContactCorinne M. Beckingercorinne.m.beckinger@nasa.govLocationMarshall Space Flight Center Related Terms
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Preparations for Next Moonwalk Simulations Underway (and Underwater)
The radio antennas of NASA’s Canberra Deep Space Communications Complex are lo-cated near the Australian capital. It’s one of three Deep Space Network facilities around the world that keep the agency in contact with dozens of space missions Located at Tidbinbilla Nature Reserve near the Australian capital city, the Canberra complex joined the Deep Space Network on March 19, 1965, with one 85-foot-wide (26-meter-wide) radio antenna. The dish, called Deep Space Station 42, was decommis-sioned in 2000. This photograph shows the facility in 1965.NASA Canberra joined the global network in 1965 and operates four radio antennas. Now, preparations have begun on its fifth as NASA works to increase the network’s capacity.
NASA’s Deep Space Network facility in Canberra, Australia celebrated its 60th anniversary on March 19 while also breaking ground on a new radio antenna. The pair of achievements are major milestones for the network, which communicates with spacecraft all over the solar system using giant dish antennas located at three complexes around the globe.
Canberra’s newest addition, Deep Space Station 33, will be a 112-foot-wide (34-meter-wide) multifrequency beam-waveguide antenna. Buried mostly below ground, a massive concrete pedestal will house cutting-edge electronics and receivers in a climate-controlled room and provide a sturdy base for the reflector dish, which will rotate during operations on a steel platform called an alidade.
Suzanne Dodd, the director for the Interplanetary Network Directorate at JPL, addresses an audience at the Deep Space Network’s Canberra complex on March 19, 2025. That day marked 60 years since the Australian facility joined the network.NASA “As we look back on 60 years of incredible accomplishments at Canberra, the groundbreaking of a new antenna is a symbol for the next 60 years of scientific discovery,” said Kevin Coggins, deputy associate administrator of NASA’s SCaN (Space Communications and Navigation) Program at NASA Headquarters in Washington. “Building cutting-edge antennas is also a symbol of how the Deep Space Network embraces new technologies to enable the exploration of a growing fleet of space missions.”
When it goes online in 2029, the new Canberra dish will be the last of six parabolic dishes constructed under NASA’s Deep Space Network Aperture Enhancement Program, which is helping to support current and future spacecraft and the increased volume of data they provide. The network’s Madrid facility christened a new dish in 2022, and the Goldstone, California, facility is putting the finishing touches on a new antenna.
Canberra’s Role
The Deep Space Network was officially founded on Dec. 24, 1963, when NASA’s early ground stations, including Goldstone, were connected to the new network control center at the agency’s Jet Propulsion Laboratory in Southern California. Called the Space Flight Operations Facility, that building remains the center through which data from the three global complexes flows.
The Madrid facility joined in 1964, and Canberra went online in 1965, going on to help support hundreds of missions, including the Apollo Moon landings.
Three eye-catching posters featuring the larger 230-foot (70-meter) antennas located at the three Deep Space Network complexes around the world.NASA/JPL-Caltech “Canberra has played a crucial part in tracking, communicating, and collecting data from some of the most momentous missions in space history,” said Kevin Ferguson, director of the Canberra Deep Space Communication Complex. “As the network continues to advance and grow, Canberra will continue to play a key role in supporting humanity’s exploration of the cosmos.”
By being spaced equidistant from one another around the globe, the complexes can provide continual coverage of spacecraft, no matter where they are in the solar system as Earth rotates. There is an exception, however: Due to Canberra’s location in the Southern Hemisphere, it is the only one that can send commands to, and receive data from, Voyager 2 as it heads south almost 13 billion miles (21 billion kilometers) through interstellar space. More than 15 billion miles (24 billion kilometers) away, Voyager 1 sends its data down to the Madrid and Goldstone complexes, but it, too, can only receive commands via Canberra.
New Technologies
In addition to constructing more antennas like Canberra’s Deep Space Station 33, NASA is looking to the future by also experimenting with laser, or optical, communications to enable significantly more data to flow to and from Earth. The Deep Space Network currently relies on radio frequencies to communicate, but laser operates at a higher frequency, allowing more data to be transmitted.
As part of that effort, NASA is flying the laser-based Deep Space Optical Communications experiment with the agency’s Psyche mission. Since the October 2023 launch, it has demonstrated high data rates over record-breaking distances and downlinked ultra-high definition streaming video from deep space.
“These new technologies have the potential to boost the science and exploration returns of missions traveling throughout the solar system,” said Amy Smith, deputy project manager for the Deep Space Networkat JPL, which manages the network. “Laser and radio communications could even be combined to build hybrid antennas, or dishes that can communicate using both radio and optical frequencies at the same time. That could be a game changer for NASA.”
For more information about the Deep Space Network, visit:
https://www.nasa.gov/communicating-with-missions/dsn/
NASA’s New Deep Space Network Antenna Has Its Crowning Moment NASA’s New Experimental Antenna Tracks Deep Space Laser VIDEO: How Do We Know Where Faraway Spacecraft Are? News Media Contact
Ian J. O’Neill
Jet Propulsion Laboratory, Pasadena, Calif.
818-354-2649
ian.j.oneill@jpl.nasa.gov
2024-048
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By European Space Agency
A capacity increase by almost 80%! In late July 2024, the Malargüe deep-space communication station completed an important upgrade of its antenna feed that will allow missions to send much more data back to Earth.
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